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By:

Bhalchandra Chorghade

11 August 2025 at 1:54:18 pm

Missing Link on Mumbai–Pune Expressway: A Critical Infrastructure Push

Mumbai: The over 30-plus hour traffic jam on the Mumbai–Pune Expressway on Wednesday and Thursday, has once again underscored the urgent need for the long-pending “Missing Link” project — a strategic intervention aimed at eliminating chronic congestion, particularly along the vulnerable Khandala-Lonavala ghat stretch. The unprecedented disruption, triggered by an overturned gas tanker near the Adoshi tunnel, left thousands stranded for over a day and exposed deep structural bottlenecks in...

Missing Link on Mumbai–Pune Expressway: A Critical Infrastructure Push

Mumbai: The over 30-plus hour traffic jam on the Mumbai–Pune Expressway on Wednesday and Thursday, has once again underscored the urgent need for the long-pending “Missing Link” project — a strategic intervention aimed at eliminating chronic congestion, particularly along the vulnerable Khandala-Lonavala ghat stretch. The unprecedented disruption, triggered by an overturned gas tanker near the Adoshi tunnel, left thousands stranded for over a day and exposed deep structural bottlenecks in Maharashtra’s most vital intercity corridor. Chaos That Exposed Infrastructure Gaps The crisis illustrated how a single accident can paralyse the entire expressway for hours — or even days. Commuters reported limited emergency support, slow vehicle movement and widespread frustration as the traffic jam extended beyond 30 hours. Experts and transport planners argue that the existing ghat section remains highly vulnerable due to steep gradients, merging traffic streams and limited bypass options. Consequently, when accidents occur, there are few alternative alignments to divert vehicles, leading to cascading traffic failure across the corridor. Why the Missing Link Is a Structural Solution The 13-km-plus Missing Link project, being implemented by the Maharashtra State Road Development Corporation (MSRDC), is designed precisely to address such systemic weaknesses. By bypassing accident-prone curves and congested mountain stretches, the project aims to reduce travel distance by about 6 km and save roughly 20–30 minutes under normal conditions — with even greater gains during peak congestion. The new alignment includes two major tunnels, cable-stayed bridges and modern viaducts engineered to allow smoother traffic flow while minimising landslide risks and bottlenecks. Urban mobility experts note that had the Missing Link been operational, a significant portion of traffic could have been diverted away from the accident site, potentially reducing the scale and duration of the recent gridlock. Current Project Status and Completion Outlook After multiple delays due to engineering challenges, weather conditions and complex terrain, MSRDC has pushed the completion target to early 2026, with tunnelling work largely finished and bridge construction nearing completion. Authorities have repeatedly emphasised that the project is nearing completion, with overall progress crossing the mid-90% mark in recent updates. Rajesh Patil, Joint Managing Director, Maharashtra State Road Development Corporation (MSRDC) said, " We will complete the project by April 2026 end. We have completed 97% of the project and only 3% of the work remains.” Strategic Implications for Mobility and Safety Once operational, the Missing Link is expected to significantly reduce congestion in the ghat section — historically the weakest link in the Mumbai–Pune transport ecosystem. The project will not only improve travel reliability but also enhance road safety by eliminating dangerous hairpin bends and steep inclines that contribute to accidents and frequent traffic standstills. In broader economic terms, smoother intercity mobility is crucial for logistics efficiency, tourism flows and industrial connectivity between Maharashtra’s two largest economic hubs. The traffic nightmare has reinforced a long-standing truth: Maharashtra’s busiest expressway cannot rely on legacy infrastructure alone. The Missing Link project is no longer just a capacity upgrade — it is an operational necessity to ensure resilience against accidents, disasters and surging traffic demand. With completion now targeted for April 2026, its timely commissioning will be critical in restoring commuter confidence, reducing systemic vulnerability and future-proofing one of India’s most strategically important highways.

System Failure

The accident and the gargantuan traffic snarl along the Mumbai–Pune Expressway after a gas tanker overturned was a brutal exposure of Maharashtra’s hollowness in emergency preparedness, crisis coordination and basic administrative empathy.


After a tanker carrying highly flammable propylene gas overturned in the Khandala ghat section and a gas leak was detected, traffic was completely shut for over 24 hours as the State administration merely watched commuters in hundreds of cars, buses and trucks standing immobilised. Women, children and the elderly spent a harrowing night to remember, trapped without food, water or toilets. Ambulances and public transport were no exception. Social media, rather than the government, became the primary source of information and outrage.


The Mumbai–Pune Expressway is not an obscure rural road. It is India’s first access-controlled, six-lane concrete expressway, a tolled artery linking the country’s financial capital with one of its most important industrial cities. It passes through terrain that is notoriously accident-prone, especially for heavy vehicles descending slopes. Hazardous cargo on this stretch is routine. That makes the absence of a swift, rehearsed emergency response a damning indictment of the government’s lack of seriousness.


The response exposed a vacuum where leadership should have been. Traffic was diverted too late and too clumsily, funnelled into bottlenecks rather than dispersed upstream. Information systems failed and message boards were useless, and commuters relied on social media for scraps of truth. Relief teams were invisible.


Officials insisted they were working on a ‘war footing.’ If so, it was a war without commanders, maps or supply lines. Closing an expressway in the face of a gas leak is the easiest decision to take. Managing what happens to thousands of stranded people afterwards is the hard part and the Maharashtra government showed it has not even begun to think seriously about that obligation.


The cruelty lay not only in the delay but in the indifference. There was no single authoritative voice explaining what had happened, how long it might last, or what help was on the way. In a state that boasts of digital governance and real-time dashboards, silence reigned where communication should have been relentless.


Systems exist precisely to prevent one driver’s error from cascading into mass suffering. When hundreds are stranded overnight without water or toilets on a premium toll road, responsibility lies squarely with the state.


Maharashtra has repeatedly shown that it excels at inaugurating infrastructure and falters at operating it under stress. The implications are serious. An immobilised expressway is a public-safety hazard. In a country scarred by road fatalities, such negligence is indefensible.


Maharashtra likes to see itself as India’s gateway to global capital. In this vein, the Mumbai–Pune Expressway was meant to symbolise modern governance. Instead, it revealed a state that can build infrastructure but cannot manage it under stress, that can collect tolls but cannot deliver care and that treats citizens as revenue streams rather than lives to be protected.  


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